Filtrability Test Instrument
PLC-Controlled Filtrability Test Instrument for Plastic Raw Materials and Masterbatch Evaluation
Filtrability Test Instrument
PLC-controlled filtrability test instrument engineered for evaluating the filtration performance of plastic raw materials, color masterbatches, pigments, fillers, and other particulate polymer blends.
Key Specifications
Test Standard
EN 13900-5:2005
Temperature Range
Up to ~300°C
Temperature Accuracy
±1°C
Screw Diameter
Φ20 mm
Screw Rotation Speed
0–95 rpm
Melt Pressure Range
0–40 MPa
Drive Motor
2.2 kW
Control System
PLC Color Touchscreen
Global Shipping
50+ countries
2-Year Warranty
Parts & service
Expert Support
Dedicated team
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The TS-8186-B is a PLC controlled filtrability test instrument developed for evaluating the filtration performance of plastic raw materials, color masterbatches, and other solid particulate blends. The instrument's test methodology is compliant with the European standard EN13900-5:2005 and is well suited to PP, PE, and other polyolefin materials, as well as pigment dispersion assessment in masterbatch formulations. Built around a precision single screw extruder, a melt metering pump, a fine filtration screen, and high accuracy melt temperature and pressure sensors, the TS-8186-B delivers repeatable, data driven measurements that support product development, formulation optimization, and quality control across the plastics processing industry.
Key Features
Precision Filtration Performance Evaluation
The TS-8186-B is developed for evaluating the filtration performance of plastic raw materials, color masterbatches, and other solid particulate blends.
Precision Single Screw Extrusion System
The instrument is built around a precision single screw extruder with a Φ20 mm screw, 1:28 length/diameter ratio, and 0–95 rpm frequency-controlled rotation speed.
High-Accuracy Melt Monitoring
High precision melt temperature and melt pressure sensors continuously monitor melt conditions, with the 0–40 MPa melt pressure sensor providing head pressure detection and interlock loop control of host operation.
PLC-Based Process Monitoring
The PLC programmable color touch screen provides man-machine interface operation and dynamically displays and monitors the extrusion process, including temperature control, drive, speed, pressure, and interlocking functions.
Technical Parameters
| Parameter | Specification |
| Temperature Range | ~300℃ |
| Temperature Accuracy | ±1℃ |
| Screw Diameter | Φ20 mm |
| Length/Diameter Ratio | 1:28 |
| Screw Rotation Speed | 0–95 rpm, frequency controlled (Brand: ABB inverter from the United States) |
| Screw Material | 38CrMoAl chromium-molybdenum steel, surface treated by tempering, nitriding, chroming, polishing and super-precision grinding; roughness Ra≤0.4 μm, nitriding depth≥0.6 mm, hardness HRC55~60 (Brand: Jinhailuo Screw) |
| Barrel Material | 45# carbon structural steel, surface treated by tempering, nitriding, chroming, polishing and super-precision grinding; roughness Ra≤0.4 μm, nitriding depth≥0.6 mm, hardness HRC55~60 (Brand: Jinhailuo Barrel) |
| Heating Zone | Heaters in 3 areas of the charging barrel and 2 areas of the handpiece; each zone fitted with a copper cooling fin covered by a stainless steel safety wind shield |
| Cooling Zone | Three groups of multi-wing blowing fans providing quiet, strong forced cooling (Brand: Dongguan Xiangyue Fan) |
| Hopper | 304 stainless steel construction, equipped with a slide-type quick discharge device |
| Melt Temperature | High precision melt temperature sensor for continuous monitoring of melt temperature changes |
| Melt Pressure | 0–40 MPa high precision melt pressure sensor detecting head pressure changes, with interlock loop control of host operation |
| Drive Motor | 2.2 kW precision heavy geared motor with constant torque power output control (Brand: TaiBang Precision Motor) |
| Control System | PLC programmable color touch screen with man-machine interface; dynamically displays and monitors the extrusion process, including temperature control, drive, speed, pressure, and interlocking functions (Brand: Siemens PLC from Germany, Weinview Display, Delixi Low-Voltage Control Electrical Appliances) |
| Safety Protection | Melt pressure interlocked with the host for overpressure alarm protection; melt temperature interlocked with the host for low temperature start-up protection |
| Power | 3∮, AC380V, 50Hz, three-phase five-wire |
| Dimensions | 1425×550×940 (W×D×H) mm |
| Weight | About 175 KG |
Applications
Research, development, and formula optimization of new masterbatch products
Development and formulation optimization of filled functional masterbatches
Routine quality inspection and process control
Evaluation of dispersion performance for pigments, masterbatches, and other filler materials
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